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How much IT goes into fish & co.?

Fish dishes are a key component of FRoSTA’s range of services. But the frozen food specialist from Bremerhaven also offers its customers vegetables, fruits and herbs.

It all started back in 1962 with fish at FRoSTA. At that time, material flow control was done exclusively on paper, and until 1970 the frozen food expert from Bremerhaven even had its own fishing fleet. Nowadays, the company relies on digitalisation in almost every area – without its own vessels, but with visible success.

Credits: istockphoto/g215, shutterstock//anttoniart, Frosta

A little spoiler: neither Ben Windhorst, IT Director and Digital Transformation Officer at FRoSTA, nor Heliodor Rawski, Head of SCM Logistics at FRoSTA, could fully “capture” in concrete figures how much IT actually goes into their fish in their interview with LOGISTICS PILOT today. Nevertheless, one thing is clear for Windhorst: “A lot of IT goes into fish – and this is increasing, since our transformation process is far from complete.” The company took its first steps toward digitalisation back in the 1980s, when it began to map an increasing number of business processes via software systems. This development has included full automation of the warehouse management software since the early 2000s and a fully integrated transport planning system since 2018.

Nowadays, digitalisation at FRoSTA is becoming particularly visible in areas involving the end consumer, as well as in supply chain processes and in the networking of internal staff members. For example, blockchain technology allows the company to securely transmit more information to its customers whilst, at the same time, supporting the FRoSTA vision of greater transparency and sustainability. This includes tracking important product data – not only for fish, but also for ready meals, vegetables, fruits and herbs. “The ingredient tracker on our website allows all ingredients and countries of origin of our products to be tracked throughout the supply chain, i.e. where they come from, how they are processed and how large their CO2 footprint is,” cited Windhorst as an example.

Ben Windhorst, IT Director and Digital Transformation Officer at FRoSTA and Heliodor Rawski, Head of SCM Logistics at FRoSTA
FRoSTA relies on the SAP system platform for its demand and production planning as well as in storage and distribution management. “Its ability to simulate scenarios for planning helps us to calculate flexibly and to be able to react quickly to changing circumstances, such as those that have occurred recently due to price explosions, the shortage of raw materials and increased energy costs,” said Rawski. This was not the case for fish this year, but increasingly so for cultivation in the company’s own vegetable farms in Saxony and Rhineland-Palatinate. “The rainy summer of 2021 gave us record pea yields, which greatly changed our harvesting and production planning in the short term,” explained Rawski. Windhorst added: “Previously, we calculated new prices once a year. In view of recent global economic developments, however, we are currently having to process new information almost daily and simulate new scenarios – including for fish, which is shock-frozen whilst fresh and then distributed across numerous cold stores for storage until production.”

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FRoSTA grows many vegetables such as spinach, peas or carrots on its own vegetable farms in Saxony and Rhineland-Palatinate. For the best possible taste, the vegetables are frozen fresh from the ground as soon as possible after harvesting.

„Es geht nicht ohne die Beteiligung des Menschen“

Both Windhorst and Rawski regard the approx. 1,800 FRoSTA employees as crucial in the digitalisation journey. Windhorst also likes to think of this journey as a relay race, in which the baton pass – and therefore the IT interfaces – are particularly important. “Despite all the automation, this would not be possible without human input,” stressed Rawski. That is why the FRoSTA IT team has migrated all the workflows of various divisions, departments and branches to Microsoft Azure over the past three years. Moreover, new cloud solutions were implemented during the COVID-19 crisis, meaning that FRoSTA is now able to allow its employees to work completely from home without causing any constraints on quality. However, both IT experts are already busy thinking up new services, new solutions and new benefits. “We are currently working on a way to integrate suppliers, customers and employees into the FRoSTA world even further. We also have digital delivery notes on our agenda for the near future,” Rawski added.

Reflecting on the past three years, the frozen food product manufacturer weighs up both the ups and downs: “On the one hand, during the pandemic, when many restaurants had to shut their doors and people had a taste for delicious ready meals, we were able to attract a large number of new customers who have since stayed with us,” Windhorst stated. “Since our product range extends to large areas of the food service industry, for example in schools and department stores, we also had to accept significant cuts when these areas were also restricted to limited operations due to COVID-19,” he added. In the fish segment, fish fingers sold particularly well during the COVID-19 pandemic. They are amongst the classics of the most popular lunch items, especially for children, the company reports. (bre)

Facts

FRoSTA AG

Product portfolio: Fish; fish-, meat- and vegetable-based ready meals; vegetables; fruits; and herbs
Employees: 1.800
Headquarters: Bremerhaven
2021 Turnover: EUR 527 million

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